Addressing Microfiber Challenges in Water Filtration
In nonwoven production, the filtration process is effective at removing non-dissolved solids from water. However, dissolved solids—especially microfibers—often remain after filtration. These microfibers can create long-term operational issues by accumulating between the piston and liner in traditional plunger pumps. Over time, this causes damage and decreases overall system efficiency.
Microfibers may also interfere with valve components, leading to frequent disruptions and costly maintenance. As manufacturers shift toward more sustainable and reliable systems, addressing these microscopic threats becomes critical.
Partnering with Wanner International for Innovative Pumping
To solve this challenge, Kansan Materials has partnered with Wanner International Ltd to integrate Hydra-Cell pump technology into our wetlaid nonwoven production systems.
Unlike conventional plunger pumps, Hydra-Cell pumps isolate the working fluid from the piston group. Pistons operate within an oil chamber, preventing fiber contact and significantly reducing mechanical wear. This design not only improves durability but also decreases the need for planned downtime and costly repairs.
Lower Maintenance, Higher Efficiency
Hydra-Cell pumps require minimal maintenance compared to plunger-type pumps and are especially effective in fiber-rich water environments. Their unique design minimizes the risk of damage from microfibers, resulting in:
- Smoother production flow
- Lower operational costs
- Extended equipment lifespan
Driving Sustainability Through Technology
At Kansan Materials, we believe sustainability begins with engineering smarter systems. By integrating Hydra-Cell pump systems, we reduce energy consumption, prolong equipment life, and support continuous, eco-friendly manufacturing.
This innovation is one of many steps we are taking to help reshape the nonwoven industry for a more sustainable, efficient, and cost-effective future.
