SOLUTIONS
KM Aquaformer
KM-AquaFormer is the most crucial component of a wetlaid production line. It performs the entire wet laying steps. Wet laying is a mature and the most effective method that has been used in paper and wetlaid nonwoven industries for quite some time. This method allows the production of nonwoven materials from renewable and cost-effective, eco-friendly fibers like cellulose and pulp.
KM-Aquaformer systems are equipped with all necessary features to produce wipes materials according to the latest flushability guidelines.
Wet laying and spun lacing can also be used in the same production process to produce carded + pulp nonwoven materials. These materials can be made of 100% natural fibers. Adding viscose and cotton fibers in the wet laying process, sustainable, eco-friendly and biodegradable nonwovens can be produced.
HEADBOX FEATURES
Aquaformer’s process flow is as follows
Water with fibers in suspension from the white water tank is pumped to the headbox.
Fibers are laid on the mesh belt under the headbox. An inclined headbox design is used for fiber distribution and spacing to be homogenous and consecutive. The dilution ratio of fibers in water is very critical and needs to be adjusted optimally. The ratio changes based on the fiber type and fiber lengths.
The pumping and flow pressure must be stable to ensure a constant flow of fibers on the mesh belt. The water gets through the mesh and is sucked while the fibers stay atop and form the web.
The main goal is to have a very uniform web formation with desired porosity through a perfect fiber distribution where each fiber lands right next to the other without so much overlapping or hindrance.
The excess water then is recycled back to the white water tank for cost and energy saving
MAIN BENEFITS
KM-Aquaformer makes sure the best and the most efficient wet laying solution for your needs
Compatibility Various Fibers
The system is perfectly compatible with organic fibers like wood pulp, as well as synthetic and inorganic fibers such as viscose, lyocell, carbon fibers, and glass fibers.
Excellent Fiber Distribution
The inclined design of the Headbox ensures uniform fiber distribution, allowing for the creation of nonwoven fabric with optimal porosity. The fibers are evenly spread across the mesh.
Optimal Fiber-to-Water Ratio
The ratio of fibers suspended in water is critical for product quality. The Headbox features precise adjustments to achieve the optimal ratio for different fiber types and lengths.
High Efficiency
The system’s efficient water recycling features help reduce energy consumption and production costs. Excess water is returned to the white water tank for reuse.
Advanced Expertise
Kansan Materials is equipped with high-efficiency recycling technologies. With deep expertise every production process is optimized for maximum performance.
Compact Design
Ideal for low and medium capacity requirements (ranging from 1.75 m to 3.75 m), the Headbox is space-saving and adaptable to various production needs.
TYPICAL APPLICATIONS
Thanks to the newest wetlaid and spunlace technologies, flushable wipes are available with proper strength.
General Purpose
Personal Care
Adult Wipes
Pet Care Wipes
Household
Skin Care
Research & Development
Innovation at full speed at your services
At Kansan Materials, our R&D efforts drive innovation in wetlaid nonwoven production. Our advanced headbox, featuring a 20-degree inclined wire and a parabolic header, ensures uniform fiber distribution, optimized flow dynamics, and superior web formation. Designed for efficiency, it enables high-performance manufacturing with minimal environmental impact—supporting our commitment to zero-chemical processing and fiber recovery.
